Cheap Custom Fabric Printing
finishing
steam fixation
There are mainly two types of steamers, one is a continuous steamer which is reduced and improved from the traditional printing steamer, and the other is a customized box-type steamer. Comparing the effects of the two steamers with their own advantages and disadvantages, the laboratory usually chooses a box-type steamer (advantages: sufficient saturated steam, bright hair color, low price, and small footprint. Disadvantages: uneven upper and lower steam, which may cause There are slight differences in pattern vividness). The factory production generally uses a continuous steamer (advantages: uniform saturated steam, high production stability, and high efficiency. Disadvantages: the color of the steamed product is relatively lighter, takes up a lot of space, and consumes a lot of energy).
The steaming temperature is generally 102°C-105°C. The steaming time varies depending on the type of fabric. For cotton fabrics, the steaming time is generally 10min-15min. The dye is hydrolyzed and the color yield decreases.
washed
The washing process is: rinse with cold water three times → soap wash (2g/l sodium hexametaphosphate and 2g/l LIPOTOL RK-50 at 90°C for 2-5 minutes) → wash with cold water
(Mass production can be washed with rope overflow dyeing machine and industrial washing machine)
In order to enhance the hand feel, the washed fabric can be soaked with softener for 5 minutes, but some softeners will make the color of the pattern lighter, so you should pay attention when using it!
Stenter drying
Small batches of fabrics for proofing can be dried in an oven at a temperature of 90 °C. For mass production, the fabric can be dried with a stenter dryer (setting machine), and the temperature should not be too high to avoid yellowing of the fabric.
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Product mode |
YSR1816 |
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Print head |
8pcs Ricoh Gen6 print head |
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Fabric conveyance mode |
Adhesive belt with cleaning and heating system |
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Maximum medium width |
1850mm |
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Production speed |
Gen5 E |
2 pass:330m2/h |
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Print software |
Neostampa / Texprint |
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Ink Type |
reactive , disperse or acid ink,pigment(8 color) |
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Power voltage |
380V,3L+N+G(with independent reliable effective earth wire) |
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Power consumption |
printer 15kw, electric dyer 20kw(steam dryer 4kw) |
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Workshop condition |
Temperature:20-30℃,humidity:55-65% |
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Measurement(with wooden case) |
Printer |
4700*2200*1950mm (L* W* H) |
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Dryer |
2300*2200*1950mm (L* W* H) |
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Weight |
G.W:4800kg N.W.:4200KG |
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